Mind of It's Own!

I would do:

- check if there is a loose cable connection (main-board)
- clean the main-board from dust
- check the parallel interface (good contact to the main-board?)
- check if the UC100 is proper insert to the parallel board
- repeat the G-code without the end-mill above the surface several times

Thanks for the tip with Camotics. I use:
- Grblgru
- here are some videos: Grblgru-Video
- NCCorrector: NC-Corrector

Put the UCCNC in Offline mode and run the program. You can skip lines to the part where it usually fail.

See if it fails. Check the gcode when it fails.

You don't need a simulator, uccnc can do it.

Thanks for the suggestions. I checked the usual suspects that you name. I would not have thought such a robust machine would be so sensitive. Going to go back and try both the "no endmill" and offline mode. Also going to test on a soft piece of plywood so the costly acrylic isn't wasted. Also, going to do away with the noisy, powerful Festool dust collector connected to the spindle and build a clear plastic hood (basically a box) and do manual cleanup after cutting. That will eliminate a huge power draw and the vibrations that cannot be good.

Bad idea. Keep the vac cleaner on and buy some ear protectors, that's what I did. Otherwise :

• it will be a chore vacuuming bloody everywhere where dust goes inside the box after each work session;
• during work you won't see what the machine is doing due to the dust cloud;
• you'll have dust going inside your spindle and all mechanical parts;
• the dust accumulation will be a fine heat insulator meaning that your cutter will never have a chance to cool off between passes and this is essential with acrylic;
• this dust pile in contact with a overheated cutter is a fine fire hazard.

Sure a vac cleaner is immensely noisy and disturbing. I myself am expecting a dust cyclone, and once I get it I'm going to build myself some sound proofed box exhausting outdoors. Lots of ducting but I need my peace of mind while that vac cleaner does its bit.

MMorao, All of the points you make in keeping the dust collector make sense. Your mention of a cyclone made me re-think the use of the one I have for really dusty shop equipment (table and band saw, drill press, wood turning lathe). Only trouble is, the 4" flexible hose is very heavy, and may not track well with the moving gantry, even when scaled down to a smaller hose. Worth looking into, though, so I thank you.

I see, but if you manage to find some way to immobilize the end of your 4" suction tube above the machine you can easily make an adapter for a smaller diameter tube. What I have is 32mm, supplied by Stepcraft but it could be any flexible, ribbed tube. I myself made an adapter for this 32mm tube to interface properly with the vac cleaner tube which is 40mm or thereabouts, my problem was that the vac tube was swallowing the machine tube, literally 😆

Dust evacuation is a necessity indeed, and a cyclone de-duster will help in maintaining your vacc cleaner problem free. The amount of would or plastic or whatever dust this generates is incredible, so I'm obliged to empty the vacc cleaner often and do a complete compressed air blasting of its airways and filters to remove clogging with microscopic dust particles. I hope the cyclone will help with that by removing most of the dust from the airflow.

MMorao: Don't know if you have decided on a "cyclone" type dust collector yet, but as a retired cabinetmaker I have gone through several sizes/types before finding one I really like. It's a Jet Vortex Model DC-1100VX-CK. I hear you on the issue of hose adapters, gone through several of those, too. My fear with this latest configuration is that by the time I go from the 4" end to 2 1/2", then the small 1 1/8", the forceful suction will be a problem. By the way, I was very impressed w/ your 4th axis designs, you are quite the inventor, way beyond my expertise.

Hi DeeJay, thank you for your kind suggestion but mine should be arriving soon.

http://www.banggood.com/High-Efficiency-Cyclone-Powder-Dust-Collector-Filter-Top-Quality-For-Vacuums-IA1-p-1028998.html?rmmds=category

This may be too small but I got lazy 🙂

What expertise, I've been something else entirely most of my life and I came out knowing a thing or two, this machining business is absolutely mew for me, I've got plenty to learn yet! Compared to an experienced cabinet maker who can tell woods apart just by smelling them with closed eyes, my ignorance shines like a beacon! Believe me, I have complete respect for your calling!

MMorao,

I use the same Chinese cyclone as you ordered and I am satisfied.
for bin I used an old dry/wet vacuum cleaner bin from LIDL. Made a lid from a piece of wood and milled a slot around it to fit over the bin, tape the edge and put some silicone in the slot, then press on bin (due the tape you can remove the lid).

I use a Miele home vacuum cleaner with several vacuum strengths/speeds and this is more than sufficient for the job and the noise is very (low) acceptable.

With some PVC parts from the construction market and the use of a lathe the couplings are made in such way its not permanent.

So good luck with your dust collector

If I get too nostalgic, I might tear up, but the finest 4 years of my life were as an apprentice cabinetmaker to a crazy old German who wished he had a son to continue his love of woods. By the time I had completed the program (do they still call them "guilds" in Europe?) Disney World in Orlando was showing off some of our wood creations.
Anyway...
We have veered way away from my original post, and that's fine, I have learned a lot and hope others have benefitted, but plan to open a new dialoug to address enclosures, heat buildup, etc. Thanks everyone, especially Mmorao.