question-circle Frage Starter questions about router bits

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25 Mai 2015 13:42 #21299 von Denus
Starter questions about router bits wurde erstellt von Denus
Hi,

I'm now waiting for my SC, and meanwhile, I'm trying to understand how things work.
For instance: how do you define which router bit should be used for a given workpiece?

There're 1-flute, 2-flutes (I understand the differences, but not when the one or the other should be used), end-mills, down-cut, up-cut etc... I ordered a few router bits with the SC, but without really knowing what I was doing exactly.
Thereby, the diameter is also important: I guess a 3mm is used to remove material from a piece of MDF or plastic, and a 1 or 2mm for the cut, but I'm just guessing here.

Is there any explanation about the usage (speed, feed, diameter) of the different end-mills or router bits, CNC for dummies style?

I'm quite lost regarding the choice of the router bits.

Eurotools-24 G-500 & custom-made aluminium table
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TB6560 4V3, UC100, UCCNC

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25 Mai 2015 16:13 - 25 Mai 2015 16:15 #21314 von MagIO2
MagIO2 antwortete auf Starter questions about router bits
From a tools point of view it is best to have as many flutes as possible and a diameter as big as possible, because then each flute has less "cutting-stress" and more material behind the cutting edge to withstand this stress. Tools would last much longer. RPM as low as possible.

BUT

Now comes the material point of view. RPM, progress, number of flutes, flute geometry, is cooling needed ... this needs to be adjusted according to the characteristics of the material. Each material has a optimum speed for the cutting edge (meaning turning speed and not the movement of the portal), where you get a clean cut and best tool life. And you have to take care with materials that can melt.
Materials producing small chips which easily get out of the cutting path come along with many flutes.
Melting material -> less flutes.
...

AND

there are the needs of the resulting working piece. If you have corners or curves with little diameter you might want to use small diameters. If you have small details you need small diameters.
Of course a tool change costs time, so it might be better to use a tool which is as big as possible and as small as needed.
If time with a small cutter would increase too much, it might be better to mill 2 more than one step. First a rough cut, then another cut for all the details.

AND

the machine also adds some complexity. The more rigid a machine is, the more aggressive you can be with the cutting parameters.

Of course you can buy lot's of endmills for all possible situations, but you can also choose "many purpose" endmills, which will do the job - they only don't do the job as good as the perfect endmill.
The endmills I use most are the 2 flute 2mm. It is OK for Aluminum, Wood, POM, Acrylic, Polystyrol, Copper (with some tricks), PE.

Diamond endmills are best for GFK/CFK compound materials and should not be replaced with a normal cutter.

Downcut is best for flat material, because it does not pull up the material, but you have to take care about the chips not to be pushed beneath the material.

Best is to watch out for threads where the parameters are listed and start with those. Even if alluminum is not alluminum and wood is not wood and POM is not POM ... :lol:

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Gruß, Andreas
Letzte Änderung: 25 Mai 2015 16:15 von MagIO2.
Folgende Benutzer bedankten sich: DJjuanSA, Denus

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25 Mai 2015 17:05 #21319 von Denus
A lot of useful info here, thanks a lot!

Eurotools-24 G-500 & custom-made aluminium table
Kress 800
TB6560 4V3, UC100, UCCNC

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